{"id":432,"date":"2026-07-12T22:27:28","date_gmt":"2026-07-12T22:27:28","guid":{"rendered":"https:\/\/ferrominera.com\/en\/?page_id=432"},"modified":"2026-07-12T23:25:53","modified_gmt":"2026-07-12T23:25:53","slug":"hot-briquetted-iron-hbi-operations","status":"publish","type":"page","link":"https:\/\/ferrominera.com\/en\/hot-briquetted-iron-hbi-operations\/","title":{"rendered":"Hot Briquetted Iron (HBI) Operations"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.16&#8243; global_colors_info=&#8221;{}&#8221;][et_pb_row column_structure=&#8221;1_5,3_5,1_5&#8243; use_custom_gutter=&#8221;on&#8221; gutter_width=&#8221;2&#8243; admin_label=&#8221;Texto inicial&#8221; _builder_version=&#8221;4.16&#8243; width=&#8221;100%&#8221; max_width=&#8221;100%&#8221; custom_padding=&#8221;|5px|||false|false&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_column type=&#8221;1_5&#8243; _builder_version=&#8221;4.16&#8243; background_color=&#8221;#eeeeee&#8221; 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button_border_width_tablet=&#8221;&#8221; button_border_width_phone=&#8221;&#8221; button_border_width_last_edited=&#8221;on|desktop&#8221; global_colors_info=&#8221;{}&#8221; button_icon_color__hover_enabled=&#8221;on|desktop&#8221; button_text_color__hover_enabled=&#8221;on|desktop&#8221; button_text_color__hover=&#8221;#d2091d&#8221; button_bg_color__hover=&#8221;rgba(0,0,0,0)&#8221; button_bg_color__hover_enabled=&#8221;on|hover&#8221; button_icon_color__hover=&#8221;#474747&#8243;][\/et_pb_button][et_pb_button button_url=&#8221;@ET-DC@eyJkeW5hbWljIjp0cnVlLCJjb250ZW50IjoicG9zdF9saW5rX3VybF9wYWdlIiwic2V0dGluZ3MiOnsicG9zdF9pZCI6IjQzMiJ9fQ==@&#8221; button_text=&#8221;Hot Briquetted Iron (HBI) Operations&#8221; admin_label=&#8221;Hot Briquetted Iron (HBI) Operations&#8221; _builder_version=&#8221;4.27.7&#8243; _dynamic_attributes=&#8221;button_url&#8221; custom_button=&#8221;on&#8221; button_text_size=&#8221;15px&#8221; button_text_color=&#8221;#474747&#8243; button_bg_color=&#8221;rgba(0,0,0,0)&#8221; 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_builder_version=&#8221;4.16&#8243; background_enable_color=&#8221;off&#8221; custom_padding=&#8221;|5px||5px|false|false&#8221; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.16&#8243; _dynamic_attributes=&#8221;content&#8221; text_font=&#8221;|700||on|||||&#8221; text_font_size=&#8221;30px&#8221; custom_padding=&#8221;||10px||false|false&#8221; global_colors_info=&#8221;{}&#8221;]@ET-DC@eyJkeW5hbWljIjp0cnVlLCJjb250ZW50IjoicG9zdF90aXRsZSIsInNldHRpbmdzIjp7ImJlZm9yZSI6IiIsImFmdGVyIjoiIn19@[\/et_pb_text][et_pb_divider divider_weight=&#8221;2px&#8221; _builder_version=&#8221;4.16&#8243; background_enable_color=&#8221;off&#8221; custom_margin=&#8221;-20px||||false|false&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_divider][et_pb_image src=&#8221;https:\/\/ferrominera.com\/en\/wp-content\/uploads\/operaciontes-briquetas-770.jpg&#8221; _builder_version=&#8221;4.16&#8243; border_width_left=&#8221;3px&#8221; border_color_left=&#8221;#d2091d&#8221; global_colors_info=&#8221;{}&#8221;][\/et_pb_image][et_pb_text _builder_version=&#8221;4.27.7&#8243; text_font=&#8221;||||||||&#8221; text_font_size=&#8221;16px&#8221; text_orientation=&#8221;justified&#8221; animation_style=&#8221;fade&#8221; animation_speed_curve=&#8221;linear&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<h3><strong>Location <\/strong><\/h3>\n<p>The Briquette Plant is located within the facilities of CVG Ferrominera Orinoco, C.A., along the Caracas\u2013Puerto Ordaz highway, Bol\u00edvar State, Venezuela.<\/p>\n<hr \/>\n<h3><strong>Characteristics <\/strong><\/h3>\n<p>This is a direct reduction plant with hot discharge, operating with a hybrid configuration that combines MIDREX\u00ae technology and Lummus steam\u2011reforming technology. <strong>The plant has an annual production capacity of 1 million tons of Hot Briquetted Iron (HBI), and a Modification and Expansion Project is underway to increase its capacity to 1.4 million tons per year.<\/strong><\/p>\n<hr \/>\n<h3><strong>History <\/strong><\/h3>\n<p>In 1990, the Briquette Plant began operations under OPCO, a subsidiary of Kobe Steel (KSL). In 1996, production capacity was expanded from 830 kt\/year to 1.0 Mt\/year by increasing the supply of reducing gas. A small MIDREX\u00ae reformer was installed to complement the existing Lummus steam reformers.<\/p>\n<p>The plant operated for eleven years until March 2001, when operations were halted due to economic and financial issues affecting the operator. In October 2001, CVG and KSL\/OPCO signed a Transition Agreement for early transfer of the plant. In December of the same year, the Briquette Plant resumed operations.<\/p>\n<p>In January 2007, CVG initiated negotiations to regain operational control of the Briquette Plant under the administration of CVG Ferrominera Orinoco, C.A. The definitive milestone occurred on June 1, 2007, when OPCO\u2014subsidiary of Kobe Steel\u2014formally transferred full administration and operation of the plant to Ferrominera Orinoco.<\/p>\n<hr \/>\n<h3><strong>Lummus Technology Application<\/strong><\/h3>\n<p>The Lummus steam reformers produce hydrogen and carbon monoxide (reformed gas) from natural gas and excess steam, supplying the reducing gas required for the direct reduction process.<\/p>\n<h4><strong>Characteristics of the three Lummus steam reformers<\/strong><\/h4>\n<ul>\n<li>120 catalytic tubes each<\/li>\n<li>Nickel\u2011based catalyst<\/li>\n<li>Reforming temperature: 900\u20131,000 \u00b0C<\/li>\n<li>Reformed gas temperature: 820\u2013850 \u00b0C<\/li>\n<li>Gas flow to the reactor: 70,000 NMCH per reformer<\/li>\n<li>Reformed gas outlet pressure: 3.2 bar<\/li>\n<\/ul>\n<hr \/>\n<h3><strong>MIDREX\u00ae Technology Application<\/strong><\/h3>\n<p>The MIDREX\u00ae (stoichiometric) reformer produces hydrogen and carbon monoxide from natural gas, steam, and top gas (CO\u2082\u2011rich gas) recycled from the shaft furnace. This gas is used directly in the reduction process.<\/p>\n<h4>\u00a0<\/h4>\n<h4><strong>Characteristics of the MIDREX\u00ae reformer<\/strong><\/h4>\n<ul>\n<li>90 catalytic tubes<\/li>\n<li>Nickel\u2011based catalyst<\/li>\n<li>Reforming temperature: 1,000\u20131,100 \u00b0C<\/li>\n<li>Reformed gas temperature: 920\u2013960 \u00b0C<\/li>\n<li>Gas flow to the reactor: 42,000 NMCH<\/li>\n<li>Reformed gas outlet pressure: 1.3 bar<\/li>\n<\/ul>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_5&#8243; _builder_version=&#8221;4.16&#8243; background_color=&#8221;#eeeeee&#8221; custom_padding=&#8221;|5px||5px|false|false&#8221; box_shadow_style=&#8221;preset3&#8243; global_colors_info=&#8221;{}&#8221;][et_pb_text _builder_version=&#8221;4.27.7&#8243; text_font=&#8221;|700||on|||||&#8221; text_font_size=&#8221;18px&#8221; text_letter_spacing=&#8221;1px&#8221; background_color=&#8221;rgba(0,0,0,0)&#8221; custom_padding=&#8221;20px||||false|false&#8221; global_colors_info=&#8221;{}&#8221;]<\/p>\n<p>Shortcuts<\/p>\n<p>[\/et_pb_text][et_pb_sidebar show_border=&#8221;off&#8221; 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